节能型浮法玻璃窑炉/浮法玻璃节能窑炉/节能玻璃窑炉/玻璃窑炉

节能型窑炉采用了特殊的窑池结构设计，窑内燃料燃烧完全，玻璃液流分配合理，操作制度易于控制，无谓的能量消耗大为减少；合理的窑池结构，增加了窑池内玻璃液储量，改变了窑池内玻璃液流动的原来趋向，横向液流增加，纵向液流减少，这种变化带来了窑炉熔化效率的提高和玻璃液冷却强度的降低，这种窑炉不仅能量消耗低，设计中有充足的条件增加玻璃液澄清和均化区域，使得熔化好的玻璃液进入冷却区前可得到充分的澄清和均化，这样的优势条件，会带来玻璃质量和成品率的提高。节能浮法窑炉与传统浮法窑炉相比，熔化率高，能耗低，窑炉建设投资也大为减少。另外，能耗的降低减少了窑内燃烧废气量，窑内燃料燃烧条件和火焰空间 耐火材料使用条件得到改善，这时燃料在窑内极易完全燃烧，同时减轻了废气对耐火材料的侵蚀。节能窑炉的1200kcal的熔化单耗，使得该生产线玻璃成本极具市场优势，因此新型节能型窑炉应该是 浮法玻璃窑炉冷修改造优选方案。

玻璃与化工、钢铁、水泥、火力发电以及陶瓷一样，是高能耗、高污染产业。大量的能量消耗，不仅带来非常可怕的环境污染问题，同时也导致企业生产成本居高不下，使企业举步维艰。燃料消耗是玻璃企业非常大的一块成本，即使是管理的玻璃企业，也要占玻璃生产成本的40～50%，普通企业甚至高达60%。因此，节能降耗不仅是社会问题，也是企业能否得以生存的关键所在。 十几年来，我公司在进行玻璃技术服务的同时，在玻璃窑炉节能方面也进行了大量的尝试和不懈地努力，并成功开发了一系列投入资金省、能耗低、有效果快的节能型玻璃窑炉，并获得多项国家发明专利。该节能型玻璃窑炉抛开了传统玻璃窑炉设计理念，从玻璃窑炉内部运行规律入手，采用独特的结构形式和实际的操作理念，使玻璃窑炉的节能降耗达到了一个新高度。这种窑炉不仅节约能源，减少污染，同时大大地减少了玻璃窑炉的建设费用。通过近几年在浮法、光伏以及微晶玻璃生产线的实际运用，得以逐步完善和提高，技术日趋成熟，已达到非常理想的效果。浮法玻璃每公斤玻璃液实际单耗已降至1200kcal，超白玻璃较传统窑型节能约40%(250吨级生产线每天消耗天然气5万立方米，成品率高达82%)，同时在玻璃的质量和生产稳定性方面也得到大幅提高。 Similar to those for chemical engineering, steel, cementing, thermal power and ceramics, the industry for glass is also well-known for its high-energy consumption and high-pollution, which brings us with the very frightening problems of environmental contamination, simultaneously, results in the production cost at such a higher level that the company has to confront with difficulties for daily managing. Fuel consumption is usually the largest cost for a glass company, occupying about 40-50% production cost for those with excellent management; it could also be even approaching 60% for a common company. As a result, energy-saving and consumption-reducing is not only a social problem, but also the key factor essential for company’ s survival. In the last two decades, our company has paid great efforts on the research for energy-saving glass furnace while offering the glass technical service, and has successfully developed a series of energy-saving furnace with particular advantages including economical investment, low energy consumption and fast profit returns, and now several national patents have already been authorized regarding to the inventions on the glass furnace technology. Away from the traditional idea for glass furnace design, the energy-saving one employs the unique architecture modes and practical operating ideas on the basis of its inner working law, leading to the energy-saving of glass furnace arrived at a higher summit. Moreover, this one can save energy consumption, decrease pollutions and significantly reduce the construction fee of the glass furnace. Over a few years of the practical application of the production lines for the floating, photovoltaic and microcrystal glass industries, the latest energy-saving furnace technology has been gradually optimized, improved, and matured; accordingly, the practical application effect has already been extraordinarily ideal. The cost for floating glass has been decreased to 1200kcal/kg glass liquid, about 40% energy saved as compared with the traditional super-clear glass furnace (50,000 m3 natural gas was daily consumed for a 250 tons production line with 82% of the finished product rate), and the quality and production stability of glass is capable of dramatically enhanced.